Saturday, 28 March 2020

PIPING ENGINEERING INTERVIEW QUESTIONS PART 1

PIPING ENGINEERING INTERVIEW QUESTIONS PART 1



1. Q:-What is the ASME code followed for design of piping systems in Process?

 Answer: 

ASME B31.5

2. Q:-Normally where do we use the following? a. Eccentric reducers. b. Concentric reducers.

Answer:
  • ·         Eccentric reducers = Pump suction to avoid Cavitation, To maintain elevation (BOP)  in rack.
  • ·         Concentric reducers = Pump discharge, vertical pipeline etc.


3. Q:-What is the purpose of providing Graphite Pads in supports below shoes?

Answer: 

To reduce the friction factor. The co-efficient of friction for Graphite Pads is 0.1

4. Q:-How can flanges be classified based on Pressure temperature ratings?

Answer: 

Flanges are classified based on pressure temperature ratings as: A. 150 B. 300 C. 400 D. 600 E. 900 F. 1500 G. 2500 Pressure temperature rating carts in the standard ASME16.5 specify the non-shock working gauge pressure to which the flange can be subjected to at a particular temperature.

 5. Q:-How the Gaskets are classified based on the type of construction?

Answer: 

Based on the type of construction, gaskets are classified as: 
A. Full face. 
B. Spiral wound metallic. 
C. Ring type. 
D. Metal jacketed. 
E. Inside bolt circle.


6. Q:-What is the difference between Pipe and Tube?

Answer: 

Pipe is identified by NB and thickness is defined by Schedule whereas Tube is identified by OD.


7. Q:-From which size on wards NB of pipe is equal to OD of Pipe?

Answer: 

From the size 14” and onwards NB = OD of pipe.



 8. Q:-What is the basis of using of short radius & long radius elbow?

Answer: 

 1D( “D” is the diameter of the pipe.) and 1.5D (“D” is the diameter of the pipe)



9. Q:-From which side of pipe will you take a branch connection?

 Answer: 

When Fluid is Gas, Air or Steam and Cryogenic Service – Topside. When Fluid is Liquid – Bottom Side.



10. Q:-Why do we provide High Point Vent (HPV) and Low Point Drain (LPD) in piping?

Answer: 

HPV – for removing Air during Hydro-test. 
LPD – for draining water after conducting Hydro-test.



11. Q:-What is the function of valves?

Answer: 

 A. Isolation. 
B. Regulation. 
C. Non-Return.
 D. Special purpose.


12. Q:-How the valves are classified based on end connection?

Answer: 

A. Screwed ends. 
B. Socket ends. 
C. Flanged ends.


13. Q:-What should be the radius of long radius elbow?

Answer:

1.5D (Where “D” is the diameter of the pipe)



14. Q:-What should be the radius of short radius elbow?

Answer: 
             
 1D(Where “D” is the diameter of the pipe.)



15. Q:-Which American standard is referred for selection of following piping element? a. Flanges b. Butt Welded fittings c. Gasket d. Socket and Threaded fittings e. Valves f. Pipes.

 Answer:

  • ·         Flanges :- I. ASME B16.1 :  Cast iron pipes flanges and flanged fittings. II. ASME B16.5 : Carbon steel pipes flanges and flanged fittings. (Up to 24”) III. ASME B16.47 :  Large Diameter steel flanges. (Above 24”)
  • ·         Butt welded fittings:- I. ASME B16.9 : Steel butt welding fittings. II. ASME B16.28 : – Butt-welded short radius elbows and returns bends.
  • ·         Gasket :- I. ASME B16.20 / API -601: Metallic gaskets for pipe flanges- Spiral wound, Octagonal ring Joint and Jacketed flanges. II. ASME B16.21 :  Non metallic gasket.
  • ·         Socket & Threaded fittings :- I. ASME B16.11 :  Forged steel socket welding and threaded fittings.
  • ·         Valves :- I. ASME B16.10 : Face to face and end to end dimension of valves. II. ASME B16.34 : – Flanged and butt-welded ends steel valves (Pressure and Temperature ratings) except Ball, Plug and Butter fly Valves.
  • ·         Pipes :- I. ASME B36.10 :  Welded and Seamless wrought iron pipes. II. ASME B36.19 : – Stainless steel pipes.

16. Q:-What is the minimum distance to be maintained between two welds in a pipe? 
Answer: 

The thumb rule is that the minimum distance between adjacent butt welds is 1D. If not, it is Never closer than 1-1/2″. This is supposedly to prevent the overlap of HAZs. Minimum spacing of circumferential welds between centerlines shall not be less than 4 times the pipe wall thickness or 25 mm whichever is greater.


17. Q:-What are the types of check valves based on check mechanism?

Answer: 

Check valves are divided into two types based on check mechanism as:

  • ·         Lift check valve.
  • ·         Swing check valve.


18. Q:-What are the Criteria for Pipe Supporting?

Answer: 

Following are the points, which should be taken into account for proper supporting:

  • ·         Load of bare pipe + fluid + insulation (if any).
  • ·         Load of bare pipe + water fill.
  • ·         Load of valves and online equipment and instrument.
  • ·         Thermal loads during operation.
  • ·         Steam out condition, if applicable.
  • ·         Wind loads for piping at higher elevation, if required.
  • ·         Forced vibration due to pulsating flow.
  • ·         Bare pipe with size above 12” shall be supported with Pad or Shoe.

19. Q:-How can flanges be classified based on Pipe Attachment?

Answer: 

Flanges can be classified based on pipe attachment as:


  • ·         Slip – on. : – The Slip-on type flanges are attached by welding inside as well as outside. These flanges are of forged construction.
  • ·         Socket Weld. : – The Socket Weld flanges are welded on one side only. These are used for small bore lines only.
  • ·         Screwed. : – The Screwed-on flanges are used on pipe lines where welding cannot be carried out.
  • ·         Lap Joint. : – The Lap Joint flanges are used with stub ends. The stub ends are welded with pipes & flanges are kept loose over the same.
  • ·         Welding Neck. : – The Welding neck flanges are attached by butt welding to the pipe. These are used mainly for critical services where the weld joints need radio graphic inspection.


20. Q:-What is the difference between variable spring hanger and constant spring hanger?

 Answer: 

  • ·         Variable spring Hanger: – As the name itself indicates the resistance of the coil to a load changes during compression.
  • ·         Constant spring Hanger: – Constant spring hanger provides constant support force for pipes and equipment subjected to vertical movement due to thermal expansion.